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W600S SMT Machine

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Features

1, The machine mounting head for double track double suction rod, four module structure, can be independently controlled.

2, The whole fuselage adopts precision welding, and the beam adopts high-strength cast iron structure.

3, The machine adopts linear motor (magnetic suspension), imported servo motor drive, high precision, It's fast.

4, Low maintenance costs, simple operation, operators only need to undergo simple training to go online production.

5, The machine adopts double electric Feida feeding.


Product Description

Features of  LED Placement Machine

1, The machine mounting head for double track double suction rod, four module structure, can be independently controlled.

2, The whole fuselage adopts precision welding, and the beam adopts high-strength cast iron structure.

3, The machine adopts linear motor (magnetic suspension), imported servo motor drive, high precision, It's fast.

4, Low maintenance costs, simple operation, operators only need to undergo simple training to go online production.

5, The machine adopts double electric Feida feeding.


Many products are beginning to use LED equipment, such as LED display screens, traffic lights, car lights, LED backlights, lighting sources, and so on. Therefore, when producing and mounting LED products, we also need a chip mounter for fast and fully automatic mounting. Compared with other machines produced by traditional chip mounters, SMT assembly lines, our latest SMD LED chip mounter can perfectly meet the precision requirements of LED products. More importantly, the requirements for speed and size are also high, so the installation speed must be fast when using an automatic LED bulb manufacturing machine, and the length of the printed circuit board on the chip mounter must be at least 1200 mm. Ling Yueyang provides you with cheap LED mounting machines with high speed and precision.

W600S SMT Machine

Advantages of LED chip SMT process


Before the advent of LED SMT production lines, the process of placing LEDs into packages was done manually. Since most of the high-precision work was done manually, output variations and inconsistencies due to human errors were some of the main problems faced.


LED Placement Machine shows specific advantages over ordinary Pick-and-Place Machine in many aspects, especially when handling LED components.


Higher accuracy: LED Placement Machines usually have higher positioning and placement accuracy, which is especially important for accurately placing tiny LED components. This ensures high quality and performance consistency of LED strips or other LED application products.

Specially designed for LEDs: These machines are often designed specifically for LED production and can better adapt to LED components of different shapes and sizes. They can more effectively handle various types of LED packaging forms such as COB LEDs and SMD LEDs.

Optimized production efficiency: Due to its focus on the placement of LED components, LED Placement Machines have been optimized in terms of processing speed and line change time. For example, features such as quick nozzle replacement and intelligent material management systems help improve the overall efficiency of the production line.

Visual recognition system: Equipped with advanced high-definition visual recognition systems to ensure that each LED component is accurately placed in its intended position. Some models may also support automatic correction functions to further improve placement accuracy.

Support for flexible circuit boards: Considering that many LED products use flexible circuit boards (FPCs), LED Placement Machines are usually equipped with functions suitable for handling flexible materials, such as vacuum adsorption fixing technology to ensure that the fragile FPCB is not damaged during high-speed operations.

Environmental adaptability: In view of the special requirements in the LED production process, such as electrostatic protection (ESD protection), temperature control, etc., LED-specific equipment provides better adaptability and protection measures for the working environment, reducing the defective rate in the production process.


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Specifications of Auto Pick and Place Machine

Speed500000 CPH
Accuracy±0.04mm Chip
Minimum spacing7mm(same sticker)
Circuit board240MM-260MM
Placement components range

With LED lamp beads 2121/3014/3020/2835/3528/5050/5730 and SMD 

Resistors 0603/0805/1206, IC, SMD terminals, rectifier bridge stack, etc.


Length×Width×Height3450x2350×1450mm
Total weight2500kg
placement modePick-up and placemen
Vision system

f nported V eo cameras

Vision align ment, MARK correction

Circuit board

Thickness: 0.1-0.8mm

Pressure Pneumatic


Operating system

Software: XP

Monitor: LED monitor

Inputing device: keyboard,mouse

Height15mm
Components2mm
Placed feeder Quantity90-120PCS(Can be increased according to actual situation)
Power supplyThree-phase AC 380V 50Hz
Power consumption10kw*2
Pressure0.5mpa
Temperature25℃±5℃
Rail DriveThe maximum length: 1000mm
Transmission speed>300mm/(S)
Transmission directionUnidirectional front back
Transmission modeOnline
Bit modeOptics
Air pressure>5.0KG/CM2
Air consumption<100L/min*2
Electrical controlIndependent research and development
1 set of movement control card modeIndependent research and development
XY axis drive modeServo motor, linear motor


Processable product pictures


W600S SMT Machine